At NEON.BG, we offer a complete process that delivers a finished product with high precision and a perfect surface finish.
Materials we machine
1. Plastics and polymers
- PVC
- Acrylic (PMMA)
- Copolyester (PETG)
- Polycarbonate
- Polystyrene
- ABS
2. Wood-based and composite boards
- MDF
- Particle board
- Plywood
3. Metals
- Aluminum
- Brass
- Copper
4. Other materials
- Aluminum composite panels (ACM) and other composites
- EVA foam
- Felt
- Leather
- Pertinax (paper phenolic laminate)
- PCB materials
- POM and other engineering plastics
- HPL panels (ideal for facade applications)
Four routers, chosen to suit the part
The shop runs four CNC routers — two 4-axis HARMUTH machines, a 3-axis MECANUMERIC MECAPRO 4020 and a 5-axis HITECO. Which one a part goes to is decided by its geometry and material, not by which machine happens to be free.
HARMUTH — two 4-axis machines
A 4150 × 2060 mm work area, machining heights of 270 and 350 mm, and a 36,000 rpm spindle. These machines also cut threads, so an aluminium part with grooves and threads comes off finished in a single setup, without moving to another machine.
The oscillating tool, creasing wheels and scalpel blades take the materials that do not mill: felt, silicone, EVA foam, textiles, corrugated board and Laminam.
MECANUMERIC MECAPRO 4020 — 3-axis
A 4000 × 2050 mm work area and a machining height of 250 mm. A solid, dependable 3-axis machine — it takes MDF and particle board, and the long runs on large parts that demand repeatability.
HITECO — 5-axis
A 2500 × 1250 × 800 mm working envelope with simultaneous five-axis machining. For complex moulds and free-form shapes, and for trimming thermoformed parts — machining from several sides in one setup.
All four machines hold 0.001 mm. The choice is never a trade-off on accuracy — it is about the geometry, the material and the size of the part.
Our CNC routers are used to produce:
- Enclosures, panels and front elements
- Advertising and exhibition structures
- Prototypes and engineering models
- Aluminum and acrylic parts for interiors and facades
- Molds and tooling for vacuum forming
- Technical parts made from plastics and composites
We work with engineers and designers as well as with manufacturers from the furniture, industrial and advertising sectors.
How to get started
1️.Send us your DXF, STEP or PDF file
2️.Get a free DFM check and quote within 24 hours
3️.Confirm, and we'll produce your parts precisely, cleanly and on time
What sets our service apart
Accuracy down to 0.001 mm, even on large parts
Cutting, milling and engraving in a single process cycle
Free DFM check – technical analysis of your file within 24 hours
Combined processes – milling, laser cutting, bending and robotic welding
Assembly-ready finished product – no extra manual finishing needed
Short lead times and stable repeatability in serial production
Applications and industries
The tooling at work
Shots from the 4-axis HARMUTH machines: the oscillating tool, the scalpel blade, foam cutting and thread cutting.
Knife cutting has a page of its own: Knife Cutting — which tool suits which material, and why not a router or a laser.
Materials We Work With
Select a material for more information and photos from completed projects
Frequently Asked Questions
How accurate are your CNC routers?
Up to ±0.05 mm, even on large parts, thanks to our MECANUMERIC, HARMUTH and HITECO machines.
Can you machine 3D shapes and molds?
Yes — the 5-axis HITECO router is built specifically for complex 3D shapes, molds and already thermoformed parts.
What file formats do you accept for a quote?
DXF, STEP or PDF — you'll get a free DFM check and a quote within 24 hours.
Have a project with several steps? See how we handle it with our "Turnkey Project" service — a complete solution from idea to finished product.